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Troubleshooting Common Issues with Circular Knitting Machines

Circular knitting machines, commonly used for textile production, may encounter various issues during operation. Proper adjustment and maintenance are essential to ensure smooth and efficient knitting processes. Here is a comprehensive guide to troubleshooting and addressing common problems with circular knitting machines: Horizontal Stripes: Uneven horizontal stripes caused by inconsistent tension can be resolved by using a tension gauge to measure and adjust tension evenly. If tension fluctuations...

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Yuanda's Circular Knitting Machines Exported to Bangladesh

That's why we regularly visit our clients in Bangladesh to witness firsthand how our circular knitting machines are performing in their production facilities. These visits not only allow us to observe our machines in action but also provide us with the opportunity to offer valuable after-service support. During our visits, we take the time to engage with our customers, discussing any challenges they may be facing and addressing any questions or concerns they may have. Our team of skilled technicians...

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Guide to Selecting Circular Knitting Machine Needles

When it comes to selecting circular knitting machine needles, making an informed decision involves considering various factors. Here are some insights to guide you in choosing the ideal circular knitting machine needles for your specific requirements. Needle Size: The size of the circular knitting needles is crucial for determining the gauge of your knitting and the final project's size. Be attentive to both the US size and the metric size labeled on the needles. Length: Tailor the length of...

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How to Resolve Yarn Issues in Circular Knitting Machines

For knitwear manufacturers, operational hiccups with circular knitting machines and the yarn utilized can lead to subpar fabric quality, production setbacks, and increased expenses. This article delves into prevalent yarn issues and provides solutions. Yarn Breakage Woes: One of the primary concerns of circular knitting machines manufacturers encounter is yarn breakage. Factors such as excessive tension, machine rough edges, or mishandling during transportation can contribute to this issue....

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How to Modify Patterns on a Double Jersey Computerized Jacquard Machine

The process of changing patterns on a double jersey computerized jacquard machine might initially seem challenging, but with a systematic approach, it becomes a manageable task. Below, we present a step-by-step guide to help textile manufacturers navigate through this process effortlessly. Machine Familiarization: Before attempting to change patterns, a thorough understanding of the double jersey computerized jacquard machine's operation is essential. Refer to the manufacturer's provided...

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Maintenance and Adjustment of Circular Knitting Machine

Proper maintenance and regular adjustments are crucial for the efficient and safe operation of a circular knitting machine. This guide outlines the technical standards, primary checks, and adjustments required to ensure optimal performance. The focus includes the inspection of key components, such as the motor, drive belts, dust blowing system, and yarn feeding transmission system. Technical Standards: Precision Inspection: Upper needle plate flatness: Standard ≤ 0.05 mm Upper needle plate...

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The Trade-offs Between Production Volume, Performance, and Quality in Knitting Machinery

The blind pursuit of high production volume often leads to Circular Knitting machines with limited performance and poor adaptability, accompanied by a decline in product quality and an increased risk of defective fabric. In the event of market shifts, such Circular Knitting machines can only be dealt with at lower prices. Why is it that production volume, performance, and quality are often challenging to balance? We know that there are two main ways to increase production volume: faster rotation...

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Basic Structure and Characteristics of Weft Knitting

Knitted fabrics exhibit different organizational structures, broadly categorized into three types: original organization, varied organization, and patterned organization. This classification includes basic structures like plain stitch, rib knit, and interlock knit, each influencing the fabric's properties and appearance. This article explores the diverse world of knitted fabrics, presenting various organizational structures produced by knitting machines, delving into the creative, varied, and...

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Classification and Overview of Circular Knitting Machines

Circular knitting machines are used in the textile industry. Due to the large number of circular systems (commonly referred to as the number of yarn paths in the enterprise, referred to as the number of paths) of circular knitting machines, high speed, high output, rapid changes in patterns, good quality, few processes, and strong product adaptability, they have developed rapidly. Circular knitting machines are generally divided into single-face series and double-face series. However, according...

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Circular Knitting Machine: Function, Principles, and Working Proces

In the realm of textile machinery, the circular knitting machine, a commonly chosen industrial textile device, holds a significant presence in manufacturing.The primary function of a circular knitting machine is to produce knitted fabric, utilized for various applications such as everyday undergarments, activewear, sweatshirts, T-shirts, and other semi-finished textile products. After production, the fabrics typically undergo dyeing and further processing before being transformed into clothing....

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Causes and Solutions for Needle Collisions in Circular Knitting Machines

Needle collisions in circular knitting machines refer to instances where knitting needles, during the operation of the equipment, experience impacts or breakage of the needle shank. Typically, needle shank breakage is more common. If needle breakage occurs, it is abnormal, and when this happens, it is essential to determine if the needle broke at the knitting position or the side with more or fewer needle latches (indicating the collision position). This helps identify the specific location of the...

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Maintenance of Circular Knitting Machines

Firstly, conduct a comprehensive inspection of the circular knitting machine according to the manufacturer's technical documentation to ensure the completeness and integrity of various components. This includes the yarn rack, yarn accumulator, yarn breakage device, cam safety guard, spandex preparation, testing instruments (cover height gauge, alignment gauge), electrical components, and more. Verify the completeness of random accessories, such as triangles, sinkers, knitting needles, and other...

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