Computer Control Jacquard Circular Knitting Machine Drives Precision Textile Manufacturing

The textile industry is experiencing a profound shift toward automation, digitalization, and customization. As global markets demand shorter lead times, more complex fabric designs, and consistent quality, traditional knitting equipment is increasingly unable to meet modern production requirements. To remain competitive, textile manufacturers are investing in advanced computerized knitting solutions that combine speed, flexibility, and precision.

The Computer Control Jacquard Circular Knitting Machine represents one of the most advanced developments in circular knitting technology. By integrating electronic jacquard control with a high-speed circular knitting system, this machine enables manufacturers to produce intricate patterns, functional terry structures, and premium fabrics with exceptional efficiency and repeatability.

Designed to support a wide range of materials and applications—including sportswear, leisurewear, polo shirts, mattresses, and home textiles—this machine has become a preferred choice for modern knitting factories seeking long-term productivity and design versatility.

Unlike conventional mechanical jacquard knitting machines, which rely on cams or punched cards, the Computer Control Jacquard Circular Knitting Machine uses a fully electronic needle selection system. Each needle is independently controlled by a computer-driven mechanism, allowing complex patterns to be created with digital precision.

This advanced control technology provides several advantages:

• Unlimited pattern complexity without mechanical changes
• Fast pattern switching and reduced setup time
• Higher pattern accuracy and consistency
• Lower labor dependency and fewer operational errors

By combining computerized jacquard control with circular knitting efficiency, manufacturers can achieve both high output volumes and superior fabric aesthetics.

The machine is available in a wide range of configurations to meet different production needs:

• Machine Diameters: 30 to 50 inches
• Gauge Range: 18 to 28 gauge
• Number of Feeders: 42 to 72 feeders
• Operating Speed: 12 to 18 RPM
• Motor Capacity: 5.5 kW

This flexibility allows manufacturers to produce various fabric types—from lightweight apparel fabrics to heavier terry and mattress textiles—using the same core machine platform.

A key feature of this machine is its 8-head two-way electronic needle system, which precisely controls the movement of needles and terry sinkers. This system enables the knitting of positive terry structures while maintaining stable loop formation at higher speeds.

The two-way control ensures:

• Accurate needle selection in both knitting directions
• Smooth fabric formation with minimal defects
• Clear and well-defined jacquard patterns

This makes the machine especially suitable for trend-driven fabrics where texture, depth, and pattern clarity are essential.

The precise coordination between electronic needles and terry sinkers allows the machine to produce uniform and durable terry fabrics. Positive terry structures offer improved absorbency, softness, and visual appeal, making them ideal for:

Sports and leisurewear fabrics

Polo shirts

Functional textiles

Mattress and upholstery materials

The computerized system ensures consistent pile height and fabric density across long production runs, reducing material waste and quality variations.

The machine is equipped with a user-friendly LED control panel, designed to simplify operation and enhance productivity. Operators can easily control:

Pattern selection and switching

Stitch length and fabric density

Machine speed and performance parameters

System diagnostics and alarms

This intuitive interface reduces operator training time and helps factories maintain stable, uninterrupted production with minimal human error.

The Computer Control Jacquard Circular Knitting Machine features a state-of-the-art pattern design system that supports fast creation, modification, and storage of fabric designs. Designers can quickly respond to fashion trends and customer requirements without lengthy setup procedures.

Key benefits include:

• Rapid development of new jacquard designs
• Easy modification of existing patterns
• High repeat accuracy across production batches
• Digital pattern storage and recall

This capability significantly improves design flexibility and reduces time-to-market.

Operating at speeds of 12 to 18 RPM, the machine delivers high productivity while maintaining fabric quality. The 5.5 kW motor provides strong and stable power output, ensuring smooth operation even during continuous, high-load production.

Precision-engineered mechanical components reduce vibration and wear, contributing to:

Consistent fabric quality

Reduced downtime

Longer machine service life

The machine is designed to process a broad range of yarns and fibers, including:

Pure cotton

Chemical fibers

Blended and mixed fibers

Silk

Artificial wool

This versatility allows manufacturers to diversify their product offerings without investing in multiple machines.

Thanks to its advanced control system and flexible configurations, the Computer Control Jacquard Circular Knitting Machine is suitable for multiple industries:

Sportswear and activewear

Polo shirts and leisure garments

Fashion fabrics with complex jacquard patterns

Mattress fabrics

Upholstery textiles

Decorative home textiles

This wide application range maximizes equipment utilization and return on investment.

Proper installation is essential to ensure optimal machine performance and long-term reliability. The Computer Control Jacquard Circular Knitting Machine is designed for efficient and standardized installation, allowing manufacturers to integrate it smoothly into existing production lines.

Key installation requirements include:

• Stable and level foundation to minimize vibration
• Adequate space for operation, maintenance, and yarn feeding
• Proper electrical connections matching the motor capacity
• Environmental conditions with controlled temperature and humidity

Once positioned, the machine’s modular structure allows for quick assembly and system calibration.

The computerized control system requires correct electrical wiring and software configuration. During installation, technicians typically:

• Connect the motor and control system
• Configure machine parameters through the LED control panel
• Upload initial pattern software
• Perform test runs to ensure accurate needle selection

With professional installation, the machine can be commissioned quickly and safely.

One of the major advantages of the Computer Control Jacquard Circular Knitting Machine is its low maintenance requirement. The integration of electronic control reduces dependence on complex mechanical components, minimizing wear and mechanical failure.

Regular maintenance typically includes:

Periodic lubrication of key mechanical parts

Inspection of electronic needle selection units

Cleaning of yarn feeding and knitting areas

Software updates for pattern and system optimization

These tasks help maintain consistent performance and prevent unexpected downtime.

Built with high-quality materials and precision-engineered components, the machine is designed for continuous industrial operation. When properly installed and maintained, it delivers stable performance over many years, making it a reliable long-term investment for textile manufacturers.

As the textile industry continues its transition toward smart and digitally driven manufacturing, the Computer Control Jacquard Circular Knitting Machine plays a crucial role in enabling this transformation. Equipped with advanced computerized control systems, the machine integrates seamlessly with modern pattern design software and digital production workflows. This connectivity allows manufacturers to move efficiently from concept and design to full-scale production with minimal manual intervention.

By digitizing pattern control and machine operation, the system supports faster design-to-production cycles, helping factories respond quickly to changing market trends and customer requirements. Digital integration also enhances production planning, enabling better scheduling, resource allocation, and machine utilization. In addition, precise electronic control and data tracking contribute to improved quality control, ensuring consistent fabric output and easier traceability across production batches.

Together, these capabilities help knitting factories increase efficiency, reduce errors, and build a strong foundation for fully intelligent and data-driven textile manufacturing.

Investing in a Computer Control Jacquard Circular Knitting Machine offers textile manufacturers significant competitive advantages in today’s fast-moving global market. With advanced computerized jacquard control, manufacturers gain expanded design capabilities, enabling the creation of intricate, high-value patterns that differentiate products and meet evolving fashion trends. Pattern changes can be completed quickly through digital systems, allowing factories to respond faster to market demands and shorten product development cycles.

The automated needle selection and intelligent control system significantly reduce labor intensity and setup time, lowering operating costs while improving overall efficiency. At the same time, computerized precision ensures consistent fabric quality, with accurate pattern repetition and stable fabric density across long production runs. This level of reliability is essential for meeting strict customer requirements and export standards.

Together, these advantages help manufacturers enhance productivity, improve product competitiveness, and strengthen their position in both domestic and international textile markets.

The Computer Control Jacquard Circular Knitting Machine is a comprehensive solution for modern textile manufacturing. With its advanced electronic jacquard system, high-speed performance, intelligent control interface, and wide material compatibility, it enables precise, efficient, and flexible fabric production.

Enhanced by straightforward installation and low maintenance requirements, this machine offers long-term reliability and excellent return on investment. From fashion apparel to home and industrial textiles, it empowers manufacturers to meet evolving market demands while maintaining high standards of quality and efficiency.